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Sample models

BEND1

BEND2

BEND3

FLAT1

FLAT2

FLAT3

MILL1

MILL2

MILL3

MILL4

MILL5

TURN1

TURN2

TURN3

TURN4

TURN5

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Raw part geometry:

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Model:

Costs:

€

per unit

Factor:	0.5		1.0		2.0
Hourly rate [€/h]	47.50	71.25	95.00	142.50	190.00

Hourly rate:

Setup time:

Influence the setup time of the used machines.

Example:

Setup time for the small 5 axes milling machine.

Factor:	0.5		1.0		2.0
Basis setup time [min]	7.50	11.25	15.00	22.50	30.00
Per tool [min]	0.50	0.75	1.00	1.50	2.00
Clamping device [min]	2.00	3.00	4.00	6.00	8.00

Cutting parameters:

Influence the maximum feed, cutting speed and cutting depth of the used tools.

Example:

Cutting parameters "roughing" for a milling machine with Ø 20 mm on stainless steel.

Factor:	0.5		1.0		2.0
Feed [mm/Tooth]	0.03	0.04	0.06	0.09	0.12
Cutting speed [m/min]	38.00	57.00	76.00	114.00	152.00
Max cutting depth [mm]	5.00	7.50	10.00	15.00	20.00

Additional time:

Influence the operation time, tool change time, clamping time, unload and load time.

Example:

Additional time for the small 5 axes milling machine.

Factor:	0.5		1.0		2.0
Traversing time [min]	0.01	0.02	0.03	0.04	0.06
Setup change time up to 15 kg [min]	0.50	0.75	1.00	1.50	2.00
Tool change time [min]	0.12	0.19	0.25	0.38	0.50
Un/Load time up to 15 kg [min]	0.75	1.12	1.50	2.25	3.00

Programming times:

Influence the base program times and the additional time per drilling.

Example:

Programming times for the small 5 axes milling machine.

Factor:	0.5		1.0		2.0
Base program [min]	2.50	3.75	5.00	7.50	10.00
Per drilling [min]	0.25	0.38	0.50	0.75	1.00

Costs

Time

Detailed cost report

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Detailed process report

In this report, you can see which times are caused by which process steps.

Model type:
Length:
Outer ⌀:
Inner ⌀:
Width:
Height:
Width across flats:

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Detailed cost report

Detailed process report

Calculation basis

CAD system integration