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Model:

Model type:
Length:
Outer ⌀:
Inner ⌀:
Width:
Height:
Width across flats:

Material group:

Please select a material group for the calculation.

Cast ironAluminumNon-ferrous metalsSteel (alloyed)TitaniumSteel (non-alloyed)PlasticCeramic

Semi-finished product:

Surface treatment:

Choose appropriate surface treatment(s) from the list. Each surface treatment is applied on the whole surface of the part.

Define custom semi-finished product:

Choose the appropriate type of the semi-finished product to define the corresponding measurement.

FlatSheetRoundPipe

Define custom blank:

Activate the checkbox to define a custom blank. Because of that the procedure for cutting the semi-finished product is no longer required for the calculation.

Total

Model

Addition

 mm

 mm

 mm

 mm

 mm

 mm

 mm

 mm

 mm

Costs:

€ 

per kgper mper m²per unit

€ 

per unit

Raw part geometry:

In this area you can upload an independent raw part geometry.

Select your own file for upload or drag and drop it here (registration needed)

 

 

Model:

Select new model

Costs:

€ 

per kgper unit

€ 

per unit

Hourly rate:

Influence the hourly rate of the used machines and staff.

Example:

Hourly rate for the small 5 axes milling machine.

	low		medium		high
Hourly rate [€/h]	73.08	84.04	95.00	109.25	123.50

low

medium

high

Setup time:

Influence the setup time of the used machines.

Example:

Setup time for the small 5 axes milling machine.

	low		medium		high
Basis setup time [min]	7.50	11.25	15.00	22.50	30.00
Per tool [min]	0.50	0.75	1.00	1.50	2.00
Clamping device [min]	2.00	3.00	4.00	6.00	8.00

low

medium

high

Cutting parameters:

Influence the maximum feed, cutting speed and cutting depth of the used tools.

Example:

Cutting parameters "roughing" for a milling machine with Ø 20 mm on stainless steel.

	low		medium		high
Feed [mm/Tooth]	0.03	0.04	0.06	0.09	0.12
Cutting speed [m/min]	38.00	57.00	76.00	114.00	152.00
Max cutting depth [mm]	5.00	7.50	10.00	15.00	20.00

low

medium

high

Additional time:

Influence the operation time, tool change time, clamping time, unload and load time.

Example:

Additional time for the small 5 axes milling machine.

	low		medium		high
Traversing time [min]	0.01	0.02	0.03	0.04	0.06
Setup change time up to 15 kg [min]	0.50	0.75	1.00	1.50	2.00
Tool change time [min]	0.12	0.19	0.25	0.38	0.50
Un/Load time up to 15 kg [min]	0.75	1.12	1.50	2.25	3.00

low

medium

high

Programming times:

Influence the base program times and the additional time per drilling.

Example:

Programming times for the small 5 axes milling machine.

	low				medium				high
Base program [min]	1.25	1.88	2.50	3.75	5.00	7.50	10.00	15.00	20.00
Per drilling [min]	0.12	0.19	0.25	0.38	0.50	0.75	1.00	1.50	2.00

low

medium

high

 

 

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The calculation for your part is ready!

The distribution of the manufacturing costs is highlighted in color in the 3D preview.

Move the cursor to the colored faces to see detailed information. Change the lot size and see how much the manufacturing costs vary.

Model:

Material group:

Semi-finished product:

Surface treatment:

No surface treatment

Lot size:

Change the lot size by entering any number or by selecting a proposed lot size from the list. The manufacturing costs and the purchase price are updated immediately.

1101001000

Manufacturing costs:

Purchase price:

Purchase price
incl. programming:

ATTENTION: The calculation is not complete! Only % of the surface was taken into account during the calculation. The unhandled faces are colored black in the 3D preview.

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